Gas monitors are essential devices that allow companies in numerous industries to comply with safety standards. They monitor for potentially unsafe gas concentrations in the workplace and alert your systems and staff of probable leaks.

To reliably assure safety, however, it’s critical to frequently verify that your gas monitors are operating as expected. Bump testing is a method to check that these monitors will respond appropriately should harmful concentrations of gas be present. Proactive testing helps you discover and address unsafe working conditions to mitigate the risk of accidents. Learn more about what bump testing is, why it’s so important, and the benefits of working with an experienced bump testing and calibration services provider.

Understanding Bump Testing

The primary purpose of bump testing is to expose your gas monitor to a predetermined amount of test gas and evaluate its performance and effectiveness. A technician will compare the monitor’s reading to the actual target gas concentrations present to confirm the monitor’s ability to accurately detect gas and trigger an alarm.

The reading and alarm response of your gas monitor must fall within a certain range to pass this test. For example, the alarm should go off within the acceptable range of approximately 10% of the confirmed gas concentration. Also, a properly functioning monitor will respond quickly to the target gas, notifying you so that you can enact safety protocols. If the gas triggers an alarm within 30 to 40 seconds, the monitor passes. Otherwise, it fails and requires close inspection before continued use.

Role of Bump Testing in Safety

Organizations and staff rely on gas monitors performing dependably and correctly to keep their working environment safe. Bump testing procedures proactively ensure gas monitors will respond promptly and correctly should a real gas leak occur, helping prevent accidents and workplace hazards. When the monitors pass bump testing, work can continue. Should they fail, further inspection is necessary to determine if they’re malfunctioning and require repair or replacement.

Bump Testing Procedures

Performing bump tests every day prior to gas monitor usage is a manufacturer-recommended best practice. Utilizing a test gas suited to your application, technicians can run bump tests to confirm that your monitor is working as expected and complying with all applicable safety standards.

In the event of a failed bump test, technicians should start by fully calibrating your gas monitor. This span calibration process involves electronically modifying a monitor’s settings to align them with a set standard so that the monitor will more accurately respond to the target gas. If the device still fails upon retesting, promptly remove it from service to prevent unsafe working conditions and accidents.

One caveat is that technicians should also check for sensor poisons and other environmental factors that might be compromising the accuracy of your gas tester and monitoring equipment. If such conditions are present, you’ll need to run calibration checks more often to confirm precise readings. Another factor to keep in mind is that bump testing doesn’t detect all possible problems or types of malfunctions. Gas monitors should also undergo periodic inspections, servicing, and recalibrations.

Jorgensen’s Expertise in Bump Testing and Gas Detection

In business since 1932, Jorgensen Company has established itself as a premier fire safety services and products provider. Recognized for our bump testing and calibration expertise, our team is committed to promoting safe operations and optimal functionality in your gas monitors. Our team of factory-trained technicians is experienced in a comprehensive range of gas detection services to offer our clients turnkey solutions, including:

  • Bump testing and scan calibrations
  • Product recommendations based on industry and use case
  • Application assistance
  • Repair and warranty services
  • Gas detection training

Ready to Optimize Your Safety With Bump Testing? Partner With Jorgensen Today!

Bump testing your gas monitors to verify their performance should be a daily part of your facility’s safety checks. With professional bump testing and calibrations, you can better protect your facility, staff, and assets from exposure to hazardous gas leaks. To partner with Jorgensen for expert bump testing, calibration, gas monitor repairs, and more, request service today and take the next steps in improving your safety protocols.

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