SCBA Testing & Refilling Services

In confined space work, chemical, oil and gas, mining, manufacturing, and other hazardous settings where reliable oxygen and airflow is limited, self-contained breathing apparatus (SCBA) units are critical to personnel safety and productivity.

OSHA standard 29 CFR 1910.134 mandates that facilities test respiratory protection systems, including airflow and alarms, before they are used. In addition, annual maintenance and flow testing is required to test alarms, check for leaks, and ensure the units deliver the correct volume of breathable air under pressure. NFPA 1852 also outlines best practices facilities should follow to validate mask seal integrity, regulator performance, and overall unit readiness.

At Jorgensen Company, we offer on-site SCBA flow testing services with calibrated machines. These services include:

  • Measuring airflow delivery under load.
  • Simulated low-pressure alarm activation.
  • Inspection of hoses, valves, and seals for leaks.
  • Ensuring the regulators and masks function within NFPA tolerances.

On-site testing reduces equipment downtime and provides real-time corrective action. We maintain all test results from our PortaCount, so you can be confident in your facility’s audit readiness and day-to-day safety. Learn more about Jorgensen’s SCBA testing and refilling services.

Refilling and Cylinder Maintenance

When properly maintained and properly refilled, SCBA cylinders ensure safe, uninterrupted breathing support in emergency or confined-space operations. Jorgensen follows DOT 49 CFR 180.205 hydrostatic testing requirements and NFPA air quality standards to ensure every refill is safe and compliant.

We offer hydrostatic testing at our shops, and refilling services on sight, which keeps your equipment in your facility, helps reduce equipment downtime, and ensures your SCBA units are always ready when needed. Our process includes:

  • Visual inspection of cylinder integrity.
  • Hydrostatic pressure testing as required.
  • Valve and O-ring examination.
  • Moisture level checks to prevent contamination.
  • Refilling with CGA Grade D or better air, containing at least 19.5% oxygen and meeting purity standards.

SCBA Brand Transition Support

Following Honeywell’s SCBA certification withdrawal from NFPA listings, many facilities must now upgrade to compliant alternatives. Jorgensen helps clients transition to SCBA units that meet current OSHA 1910.134, NFPA 1852, and NFPA 1989 requirements.

Our SCBA brand transition services include:

  • Assessing your current inventory and usage needs.
  • Recommending compliant replacement units.
  • On-site verification of certification labels and serial numbers.
  • Decommissioning of non-compliant models.
  • Installation planning and integration with existing systems.

We also update inspection logs and maintenance records to ensure smooth transitions with minimal disruption. This proactive approach lowers your liability and keeps your team protected and compliant.

Level A Suit Testing

In high-risk chemical environments, your Level A suit is your last line of defense. That’s why Jorgensen performs annual pressure testing on fully encapsulating hazmat suits in accordance with NFPA 1991 and NIOSH recommendations.

We can conduct Level A suit evaluations during the same on-site visit as SCBA testing to streamline your personal protective equipment (PPE) maintenance schedule. These tests help extend the life of high-cost suits while ensuring your workers are safe in vapor or oxygen-deficient conditions.

Our testing protocol includes:

  • Positive and negative pressure testing.
  • Evaluating zipper seals, exhaust valves, glove interfaces, and visors.
  • Inspection for leaks, micro-punctures, and aging materials.
  • Tagging with pass/fail status and inspection records.

If any suit should fail the test and subsequently deemed unrepairable, we will waive the testing fees for that garment and apply a discount toward the purchase of a new Level A suit. Jorgensen Company proudly distributes a wide variety of DuPont garments and can help find the right suit for your application.

Industries Served

Jorgensen supports many industries that rely on SCBAs and Level A protective equipment for regulatory compliance and everyday safety. Whether you manage a municipal fire department or a high-output industrial plant, Jorgensen’s on-site services help maintain a state of readiness in all environments.

Here are some of the industries that rely on Jorgensen’s SCBA testing and refilling services to keep their workers and work environments safe:

  • Fire departments. Fire teams use SCBA breathing apparatuses for structural fires, smoke exposure, and technical rescues.
  • Chemical and oil refining facilities. Workers operate in vapor-rich zones in which traditional respirators are ineffective.
  • Wastewater treatment plants. Protective equipment protects personnel from toxic gases and confined space hazards.
  • Confined-space contractors. These contractors depend on SCBAs for tank entry, pit work, and rescue missions.
  • Pharmaceutical, food processing, and agricultural facilities. Workers in these areas use SCBAs for odorless or oxygen-depleted production zones.
  • Energy and utility providers. These teams deploy SCBA systems during shutdowns, maintenance, and high-risk inspections.
  • Agriculture. In agriculture, self-contained breathing apparatuses (SCBAs) are used for safety in hazardous, enclosed environments, such as manure pits and sealed grain silos. These areas are considered “immediately dangerous to life and health” (IDLH) due to oxygen deficiency or high concentrations of toxic gases.

Keep Your Team Safe with Reliable Equipment Testing

Jorgensen’s comprehensive SCBA testing, refilling, and compliance services help you safeguard your workforce while meeting OSHA and NFPA regulations. From annual flow testing and cylinder maintenance to SCBA equipment transitions and Level A suit evaluations, we provide reliable services your teams can depend on.

Why partner with Jorgensen? Here are a few reasons:

  • On-site, full-service testing and refilling to minimize downtime.
  • Compliance with OSHA 1910.134, DOT 49 CFR 180.205, and NFPA standards.
  • Certified air quality using CGA Grade D or higher air.
  • Support for equipment upgrades and NFPA certification transition.
  • Detailed inspection logs for audit readiness and internal tracking.

Protect your people. Protect your compliance. Contact Jorgensen today to schedule your SCBA service visit or learn more about our respiratory protection solutions.