Safety Shower and Eyewash Inspections and Audits
Leave a CommentThe primary purpose of emergency safety showers and eyewash stations is to help workers quickly flush hazardous substances away from their bodies. Depending on the substance and circumstances, having easy access to functional, reliable shower and wash stations is the difference between severe and minor injury.
Jorgensen Co. supports safety equipment and procedures with high-quality products and services that are used in a range of settings and industries. As a trusted supplier of fire protection and safety equipment since 1932, our team provides a unique depth of service and comprehensive range of products to keep personnel safe.
Keep reading to learn more about the importance of safety showers and eyewash stations, the value of regular inspections, and some of the primary OSHA and ANSI standards for this critical equipment.
Why Safety Showers and Eyewash Stations Are Critical
Safety showers and eyewash stations are needed in any facility where workers handle or are around hazardous substances. These emergency stations are essential to workplace safety and are heavily regulated to ensure proper performance at all times.
Accidents in the workplace occur unexpectedly and suddenly, often leaving only seconds to clean up from a hazardous chemical splash or spill. Employees with immediate access to safety showers and eyewash stations can quickly flush the substance from their skin or eyes, reducing the risk of permanent damage. Unfortunately, if these protective measures are not in good working order, personnel are left in the difficult position of finding an alternative solution during an emergency. Clearly, it is essential to inspect these stations regularly to be sure they are at the ready.
According to the Occupational Safety and Health Administration (OSHA) eyewash station maintenance requirements, both showers and eyewash stations must be inspected weekly, monthly, and annually. Failure to perform audits and inspections can result in:
- Increased insurance liability.
- OSHA fines.
- Serious injury, including blindness.
- Workplace downtime.
How Inspections Help Maintain Compliance
Eye wash and safety shower inspections are key to uninterrupted compliance and should not be regarded as merely checklist items. Proper inspections and documentation for OSHA and ANSI standards prove that equipment is currently functional and available at any point.
Eyewash and Safety Shower Inspection Requirements
According to OSHA’s 1910.151(c) standard, employees must always have immediate access to “suitable facilities” for fast flushing or drenching of the eyes and body. ANSI Z358.1 takes it a step further, defining how often employers must inspect, test, and maintain their emergency equipment. The standard defines this schedule:
- Weekly: Activate equipment to ensure proper flow.
- Annually: Full audit of equipment, testing location, flow rate, and temperature.
- Immediately After Use: Complete restocking and decontamination.
Jorgensen Co. provides thorough inspection services to help facilities meet these requirements. We help our customers avoid costly citations from OSHA by ensuring total compliance with industry standards.
During an audit, our experienced team checks for the following:
- Water temperature: Tepid water temperature range of 60 ºF to 100 ºF.
- Immediate access: Valves must open in one second or less.
- Coverage area: Spray pattern fully covers the affected areas.
- Flow rate: Flow rate meets ANSI’s 20 gallons-per-minute (GPM) requirement for safety showers and 0.4 GPM for eyewash station regulations.
OSHA and ANSI Standards for Eyewash Stations
Failure to perform routine eyewash and safety shower inspections may result in costly fines, non-compliance violations, and, of course, serious injuries in the event of an emergency situation.
OSHA Safety Shower and Eyewash Inspection Requirements
OSHA defines the following requirements for safety showers and eyewash stations:
- Emergency stations must be located within a 10-second walking distance of potential hazards.
- Employers must provide acceptable eye and skin flushing facilities.
- Equipment must always be fully operational.
ANSI Standards
ANSI standards add these requirements:
- Hand-free controls must activate in one second or less.
- The path to the station must be well-lit and unobstructed.
- The unit location must be on the same level of the facility as the potential hazard.
Common Violations and How to Prevent Them
It’s important to be aware of violations that result in non-compliance. Always keep these common violations top of mind:
- Failure to activate weekly: Sediment can collect in the pipes.
- Missing signage: Employees may be unable to locate the stations.
- Obstructed access: Do not allow stations to be blocked to store items or boxes.
- Valve failure: This can prevent equipment from starting fast enough.
- Water temperature: Water that is too hot or too cold can lead to burns or shock.
Simple Tips for Staying Compliant
Performing regular inspections and correcting violations can be a simple as developing a routine and following these tips:
- Add inspection checklists to weekly maintenance routines.
- Utilize ANSI Testing Kits from Jorgensen Co.
- Work with a certified inspection partner to ensure reliable audits.
Jorgensen Co. Ensures Worker Safety With Regular Inspections
Jorgensen Co. is a reliable partner for careful safety inspection support, top-quality safety products, and testing and refill services. We also offer a catalog of interactive training courses to ensure compliance and safety know-how for your entire workforce.
Contact us to request service or to learn more about staying compliant with ANSI and OSHA eyewash and safety shower inspection requirements.